Engineering Note

Printed Temperature Sensor on Foil

When thin, surface-integrated NTC sensing helps engineers measure temperature where conventional packages do not fit.

Engineers often search for a printed temperature sensor, a temperature sensor on foil or a thin NTC sensor when the measurement point is difficult to reach with a conventional packaged component. The challenge is not simply measuring temperature. It is measuring temperature close to a surface, inside a thin stack, near a heater pattern or across a functional area without adding unnecessary height or mechanical complexity.

ATT's Printable NTC Sensor concept uses a screen-printed resistive layer based on ceramic NTC particles. Depending on the stack-up, it can be designed as a point sensor, strip, array or hotspot-sensitive geometry. This makes it relevant for thermal validation, surface measurement and integrated control concepts where a standard SMD NTC is mechanically or thermally not ideal.

20–30 μm
typical dry film thickness / typische Trockenschichtdicke
Point / strip / array
layout options / Layoutoptionen
NTC layer
printed ceramic-particle sensing layer

Where printed NTC sensing helps

Thin material stacks

When component height matters, a printed layer on foil can place temperature measurement closer to the physical interface.

Thermal validation

Arrays or strips can help development teams understand temperature fields, hotspots and transient behavior during tests.

Heated functional surfaces

Printed sensors can be designed near heating structures to support feedback, monitoring or characterization of surface behavior.

Battery and module development

Thin sensing concepts can be evaluated where installation space, pressure changes and thermal gradients must be considered together.

Comparison

Decision pointEngineering focusWhy it matters
Installation heightVery thin layer possible in a designed stack-upRequires packaged component height and placement area
Measurement geometryPoint, strip, array or area-sensitive layoutsUsually one discrete measurement point
Integration effortNeeds application-specific layout, substrate and protection conceptStandardized component, simple when space and assembly fit
Best use caseSurfaces, thin stacks, validation, hotspots, integrated foilsPCB or assembly locations where a package is acceptable

Engineering takeaway

The best solution is application-specific. ATT combines printed heater and sensor know-how with layout, substrate and process evaluation so the functional layer fits the real engineering constraint.

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